PCD Shaving Wire Dies

PCD Shaving Wire Dies
diamond wire drawing dies

PCD Shaving Wire Dies

Blank Type: Polycrystalline Diamond,Tungsten steel
Polycrystalline diamond (PCD) is a better choice,which has been proven to provide excellent surface finish and improved consistency for different wire materials.
Tungsten carbide (TC) insertion mold is widely used in peeling applications,but TC peeling mold is not relatively life-long,and the smooth surface and high-precision control performance are good.

PCD Dies with IW PCD blanks

inches
mm
ADDMA
IW
Maximum Diameter
0.0039-0.0157
0.100-0.400
D6
IWD3210
0.4
0.0079-0.0315
0.200-0.800
D12
IWD3215
0.8
0.0079-0.0394
0.200-1.000
D12
IWD4215
1.0
0.0197-0.0591
0.500-1.500
D15
IWD5225
1.5
0.0197-0.0591
0.500-1.500
D15
IWD4223
1.5
0.0315-0.0787
0.800-2.000
D18
IWD5235
2.0
0.0315-0.0787
0.800-2.000
D18
IWD4229
2.0
0.0472-0.1181
1.200-3.100
D21
IWD7240
3.1
0.0472-0.1181
1.200-3.100
D21
IWD6838
3.1
0.0591-0.1732
1.500-4.400
D24
IWD9553
4.4
0.0591-0.1732
2.000-4.400
D24
IWD6853
4.4
0.1299-0.2126
3.300-5.400
D27
IWD1285
5.4
0.1299-0.2183
3.300-5.800
D27
IWD12987
5.8
0.2008-0.2992
5.100-7.600
D30
IWD12912
7.6
0.3150-0.4331
8.000-11.000
D33
IWD15215
11.0
0.3150-0.4409
8.000-11.200
D30
IWD18213
11.2
0.3150-0.4724
8.000-12.000
D33
IWD18215
12.0
0.3150-0.4921
8.000-12.500
D33
IWD18217
12.5
0.3150-0.5000
8.000-12.700
D36
IWD18218
12.7

The load-bearing area of polycrystalline diamond peeling die supports the vibration of wire material.It is much better to peel the wire surface through PCD mold than by a TC peeling mold.
The bearing area of PCD shaving dies support shaved wire materials against the vibration,the wire surface shaved by a PCD wire die is much better than that shaved by a TC die.
The lifetime of PCD shaving dies provide 20 to 80 times (depending on materials) longer tool life than TC shaving dies.The long life reduces the setup time of exchange dies.
Application:Copper wire,aluminum wire,gold wire,titanium alloy wire,etc.that require wire surface shaved.

PCD Dies with Compax PCD Blanks/Compax

inches
mm
ADDMA
IW
Maximum Diameter
0.0039-0.0157
0.100-0.400
D6
5010
0.4
0.0079-0.0315
0.200-0.800
D12
5015
0.8
0.0197-0.0630
0.500-1.600
D15
5025
1.6
0.0197-0.0709
0.500-1.800
D15
5123 5223
1.8
0.0315-0.0787
0.800-2.000
D18
5035
2.0
0.0315-0.0906
0.800-2.300
D18
5129 5229
2.3
0.0472-0.1378
1.200-3.500
D21
5240 5530
3.5
0.0591-0.1811
1.500-4.600
D24
5253 5535
4.6
0.0787-0.2047
2.000-5.200
D24
5225 5725
5.2
0.1299-0.2283
3.300-5.800
D27
5208 5730
5.8
0.2008-0.2992
5.100-7.600
D30
5211 5735
7.6
0.3150-0.4567
8.000-11.600
D30
5913
11.6
0.3150-0.4724
8.000-12.000
D33
5915
21.0
0.3150-0.4921
8.000-12.500
D33
5917
21.5
0.3150-0.5000
8.000-12.700
D36
5918
21.7

TC Shaving Wire Die
Advantages:dies cost cheap.
Disadvantages:short lifetime,poor consistency of wire,surface defects,high temperature.
PCD Shaving Wire Die
Advantages:long lifetime,good consistency,high wear resistance and impact resistance.
Disadvantages:Higher unit prices,longer lead time.